Welding

Built to Weld. Certified to Perform.

Gemini Manufacturing offers expert welding services for projects ranging from large structural frames and enclosures to small brackets and precision chassis. Our team is equipped to deliver both spot welding and certified fusion welding across a range of metals – including aluminum, stainless steel, and carbon steels.

Spot Welding Capabilities
We provide high-strength spot welding on sheet metal assemblies with accuracy and repeatability. Our equipment includes:

  • (1) SEEDORFF APS170MFR-24 — 170 KVA
  • (1) JANDA R2-100-24R — 100 KVA
  • (1) SEEDORFF ACME — 50 KVA

Material Capacity:

  • Aluminum up to 0.125″
  • Carbon & stainless steel up to 0.250″

Certified MIG & TIG Welding (GMAC & GTAW)
Our team offers AWS-certified MIG (GMAC) and TIG (GTAW) welding for aluminum, stainless steel, and carbon steel components. We’re experienced in both structural and aerospace-grade welding applications, with in-house certifications to meet even the most demanding specifications.

Welding Equipment:

  • (2) Miller Dynasty 400 (TIG)
  • (1) MILLER Syncrowave 250 DX (TIG)
  • (1) LINCOLN IDEALARC 300/300 (TIG)
  • (1) MILLER Millermatic 251 (MIG)
  • (1) LINCOLN SP-170T (MIG)
  • (1) LINCOLN SP-100 (MIG)
  • (1) COBRAMATIC w/ MILLER Power Supply (MIG)
  • (1) MILLER Millermatic 350P (MIG)

Certifications:
Gemini’s welders meet or exceed the requirements of industry-recognized codes and customer standards, including:

  • AWS D17.1 – Aerospace Fusion Welding (Class C)
  • AWS D1.1 – Structural Steel Welding
  • AWS D1.2 – Aluminum Structural Welding
  • AWS D1.6 – Stainless Steel Structural Welding
  • WS33739 – Raytheon / Naval Sea Systems Specification

From production welding to certified aerospace fusion welding, we’re equipped to deliver precision and reliability at every step. Whether your project requires structural integrity, quality, or full traceability, Gemini MFG has the expertise to get it done right.

From Concept to Completion

Have a project or product that requires precision metal fabrication? Contact Gemini Manufacturing to discuss your needs. We offer standard lead times of just 2–8 weeks on fabrication, based on the project, with expedited options available to meet urgent deadlines.

Our knowledgeable staff will collaborate with you on design for manufacturability, material selection, and cost. Let us show you why Gemini has been a trusted manufacturing partner since 1978. Contact us today and let’s build something great together. We look forward to delivering the quality, service, and value that your business deserves!